Manufacturing

	Injection Moulding Well invested in high specification primary machinery, robotics and automated handling. Modern injection moulding machines ranging from 75-240 ton lock and providing flexibility across an range of cavitation. Closed loop control systems utilising SPC and facilitating tight tolerance manufacture and specification compliance. Fully automated closed loop material handling systems. Extensive and in-depth injection moulding experience of: Total pack components for Pharmaceutical and Healthcare Packaging.   Complex Technical componentry for subsequent assembly into medical devices and other multi-part applications.
	Extrusion Blow Moulding Well invested high specification primary machinery from Uniloy, Battenfeld and Bekum. A flexible range of extrusion blow moulding machines capable of utilising single to eight impression tooling. Full closed loop SPC process control. Capability of producing bottles from 25ml to 3000ml to tight tolerances, high specification utilising closed loop leak detecting and automated handling systems.
	Injection Blow Moulding Well invested high specification primary plant offering the highest cavitation and tolerance capability in Europe. Jomar and Uniloy IBM machines ranging from 45-135 ton. Full in line leak detection and product handling systems. Full in line vision systems as appropriate to quality specification. Full closed loop SPC process control. Controlled and Clean Room manufacturing conditions available. Extensive process capability across a range of polymers.
	Injection Stretch Blow Moulding Aoki SBIII-250LL-50 single stage PET machinery capable of running from single to eight impression tooling. Produces exceptional quality and high tolerance neck finishes. Capable of producing bottles from 25ml to 3,000ml to tight tolerances, high specification and closed loop leak detection. Full in line leak detection. Automated bagging systems, removing the need for corrugated shippers.

        

	Tool Room Well invested modern in house facility. Dedicated team of fully qualified toolmakers. Structured maintenance programme for all tooling ensuring high standards of production efficiency and quality. New Product Development tool commissioning specialists. Technical Centre offering dedicated and well equipped trialling facility. Long term partnership arrangements with internationally renowned specialist tooling manufacturers.
	Clean Room Class 10,000 and Class 1,000 Clean Room moulding and assembly facility. Dedicated to Pharmaceutical and Healthcare markets. Secondary assembly operations carried out both manually and utilising auto or semi automatic equipment. Particulate and microbiological monitoring carried out routinely.
	Quality Strategic focus on Pharmaceutical and Healthcare markets provides for specialisation in the quality management systems appropriate for these markets. Certified to ISO 9001. Offer full production batch control and traceability. Class 10,000 and 1,000 Clean Room production facilities available. Particulate and microbiological monitoring carried out. Fully automated measurement capability. Co-ordinate measuring machines at each factory. Controlled environment facilities available for medical products where specifications dictate. Materials used in manufacture comply with regulatory requirements with respect to Food Contact Regulations, FDA Standards and European Pharmacopoeia. GMP standards complied with. FMEA and Design of Experiments techniques employed. Maintenance of FDA Drug Master Files.
	Multi Part Assembles

 

Secondary Operations

 

	Printing Dry Offset Print process offering up to four colours. Silk Screen printing equipment for up to 3 colours on bottles and wide neck jars.
	Wadding Manufacturing cell fully integrated injection moulding and ancillary equipment to achieve high speed wadding of standard or custom closures giving repeated quality and low unit cost. Variety of wad specifications available from EPE through to IHS and barrier materials. In line closed loop vision inspection system guaranteeing product integrity.